ECE5320 Mechatronics Assignment#01: Literature Survey on Sensore and Actuators Topic: Quartz Crystal MicrobalancesOutlineReference ListTo Explore Further (survival pointers of web references etc)Major ApplicationsWhat is a QCM ? (quartz crystal microbalance)How does it work? 3 easy stepsSauerbrey Equation:You will also need…AccessoriesTypical setupMajor SpecificationsMajor specs. cont’dMajor specs cont’dSample specsFeaturesLimitationsWhat is available?Where to buyClosed Loop Control With a QCMECE5320 MechatronicsAssignment#01: Literature Survey on Sensore and ActuatorsTopic: Quartz Crystal MicrobalancesPrepared by: Jack J Stepan Dept. of Electrical and Computer Engineering Utah State University E: [email protected] T: (435)787-6144 F: (435)797-3054 (ECE Dept.) W: http://mechatronics.ece.usu.edu3/11/2005Outline•Reference list•To probe further•Major applications•Basic working principle illustrated•A typical sample configuration in application (application notes)•Major specifications•Limitations•And many more relevant issues in application (such as, how to choose, cost information, where to buy etc.)Reference List•http://www.chem.uab.edu/advincula/ResearchGroup/contents/instrumentation/QCM/QCM.htm•http://cheml.snu.ac.kr/~lii/qcm.htm•http://www.maxtekinc.com/products/•http://www.icmfg.com/quartzmicrobalance.html•http://www.srsys.com/products/QCM100.htm•http://www.ksvltd.com/sitellite/pdf/brochures/15_QCM-Z500_Article.pdfTo Explore Further(survival pointers of web references etc)•This is a specific sensor, so websites are fairly straightforward.•Some websites have glossaries that are informative•Also try searches for nanotechnology and quartz crystals •Some of the reference list websites contain references for further readinghttp://www.srsys.com/products/QCM100.htmMajor Applications•Thin film thickness monitoring•Biotechnology•Functionalized surfaces•Thin film formation•Surfactant research•Drug research•Liquid plating and etching•Particle detection http://www.icmfg.com/quartzmicrobalance.htmlWhat is a QCM ?(quartz crystal microbalance)•The QCM is a piezoelectric device capable of extremely sensitive mass measurement with nanogram sensitivity. http://chem1.snu.ac.kr/~lii/qcm.htmHow does it work?3 easy steps1. The quartz crystal is oscillated by an alternating, high frequency electric field applied by the electrodes2. If any mass sticks to the surface, the resonant frequency of the crystal changes 3. The change in frequency is measured and the change in mass can be calculated by the Sauerbrey equation•http://www.ksvltd.com/sitellite/pdf/brochures/15_QCM-Z500_Article.pdfSauerbrey Equation:mAffqq202You will also need…•An oscillator–A circuit that produces the signal to oscillate the crystal•A holder–To aid in handling the crystal which you can’t touch•Frequency counter–To measure the change in frequency•Temperature monitor –Keeps the temperature in the operating rangeAccessoriesMost manufacturers provide all the necessary electronics and equipment here are a few things that come in handy:•PC –Often a data interface is available•Flow chamber–So only the desired fluids are in contact•Cleaning supplies–Deionized water, cleaning basket, and other chemicals as necessaryTypical setup•This is an electrochemical setup from scratch; most suppliers have the entire setup already availablehttp://chem1.snu.ac.kr/~lii/qcm.htmMajor Specifications•Frequency Range–The frequencies at which the QCM is operable•Frequency Tolerance–The amount of frequency deviation from a specified center frequency at ambient temperature•Frequency Stability–The amount of frequency deviation from the ambient temperature frequency over the operating temperature rangeMajor specs. cont’d•Temperature Range (operating and storage)–The minimum and maximum temperature for which the deviation from the nominal frequency will not vary by a given amount•Shunt Capacitance–The capacitance derived from the dielectric of the quartz, the area of the electrodes and the holder•Load Capacitance–The value of capacitance used in conjunction with the crystal unit (user specified)Major specs cont’d•Drive Level–The amount of power dissipation in the crystal. Maximum power is the most power the device can dissipate while still maintaining operation with all electrical parameters guaranteed•Aging–A systematic change in frequency and or resistance with the passage of time due to internal changes in the crystalSample specshttp://www.icmfg.comFeatures•Nanogram resolution!•Real time capability- frequency and therefore mass, can be monitored as a function of time•Non-corrosive, it can handle wide range of chemicals•High signal to noise ratio•Now has measurement ability in liquidsLimitations•Nanogram resolution, but can’t measure larger masses•Molecules or particulates must stick to the surface. Extensive preparation is usually required to accomplish this•Aging -it just wears out•Temperature sensitivity -measurements limited to relatively small temperature rangeWhat is available?•Gold, silver, platinum and other metal electrodes•Varying temperature ranges and range sizes•Varying frequency ranges and range sizes•Specialized for gas or liquid measurementWhere to buy•www.icmfg.com•www.ksvltd.com•www.srsys.com•This is an expensive sensor, a total unit package from SRS costs $1000•Ten crystals are about $300•BIE department setup worth over $3000Closed Loop Control With a QCM•This sensor is usually not used in control systems, but…•Bio-engineers are working on coatings that could allow QCM’s to repeatedly sense viruses or other pathogens in the air. This could be useful in an automated system that filters disease from the air in buildings. Or as an automatic warning for biological weapons•QCM’s could also be part of automatic manufacturing of membranes or monolayers in nanotechnology•There are many
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