MSU ECE 4512 - Switching Power Supply

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Switching Power SupplyAbstractDesign ConstraintsAdvantagesDesign Flow ChartInput Rectification CircuitSwitchingOptions for Ringing EliminationOptions for Ringing Elimination (cont’d)Snubber Circuit DesignPCB LayoutPrinted Circuit BoardSo Far:Special ThanksReferencesSwitching Power SupplySwitching Power SupplyAdvisor: Dr. Noel SchulzJeremy Stevens (EE) Frankie Runnels (EE)Dereck Lenoir (EE) Carl Jeffery Jones (EE)Sponsor: Mississippi Power CompanyAbstractAbstractThe utility companies have three different voltages ranging from 90-310 VAC that they use for their remote communications Available power supplies only offer an input voltage range of 90-265 VAC The utility companies have to either have three separate power supplies or use power tapped power suppliesMississippi Power wants universal power supply that will accept any of the voltagesMississippi Power designed a power supply to fit their needs; however, it is too noisyThe power supply has EMI problems as well as several transients on the output signalDesign ConstraintsDesign ConstraintsInput voltage ranges from 90 to 310 VACOutput voltage is a constant 13.5 VDCOutput power ranges from 0 to 40 watts The output noise level will be less than 200 mV pk-pkTotal cost should be less than $100AdvantagesAdvantages•Utility companies can use one power supply instead of three•Less training will be required since the power supply will be universal•Power supply more cost efficient than traditional power suppliesSwitchingSwitchingControllerControllerInput Input RectificationRectificationOutputOutputRectificationRectificationFeedbackFeedbackDesign Flow ChartDesign Flow ChartSurgeSurgeProtectionProtectionFlyback Flyback TransformerTransformerVACVACVDC VDCInput Rectification CircuitInput Rectification Circuit•Common Mode Inductor •Full Bridge Rectifier•RC Time ConstantSwitchingSwitchingOptions for Ringing EliminationOptions for Ringing Elimination•Soft Switching: Increases voltage on the switch gradually thus causing less stress on filter components•Snubber Circuits: Redirects the signal caused by leakage inductance on the transformer into an RCD Tank circuit for dissipationOptions for Ringing Options for Ringing Elimination (cont’d)Elimination (cont’d)•Band Pass Filter: Filters out all frequencies except the switching frequency thus eliminating unwanted harmonics•PCB Layout: Short, fat traces have lower inductances and radiate less energy at higher frequencies (Senior Design II)Snubber Circuit DesignSnubber Circuit DesignP e r i o d1 1T RC=Pick a Value of R and Calculate CConside rations:1 – Power consumption by the Resistor2 – Effects of Snubber on over all circuit EfficiencyPCB LayoutPCB LayoutPSpice SchematicImport into CapturePrint to a Layout FileAlter Traces to meet SpecificationsImport into ISOPro, Isolate, and etch circuit boardPrinted Circuit BoardPrinted Circuit BoardSo Far:So Far:Reduction in energy forced back into the MOSFETReduction in noise on the outputMaintained Acceptable EfficiencyBegan a new PCB LayoutSpecial ThanksSpecial ThanksDr. MazzolaMr. Jim GaffordMr. Even BurnettMr. Bill BuchananCingular WirelessReferencesReferencesM. Brown, Power Supply Cookbook, Butterworth-Heinemann, Woburn, MA, USA, 2001B. Seal, Senior Electrical Engineer, personal communication, August 2002R.W. Goody, Orcad pSPICE for Windows, Prentiss Hall, USA, 1997M. Herniter, Schematic Capture with Cadence Pspicce, Prentiss Hall, December 2000Dr. S. Grzybowski, Mississippi State University High Voltage Laboratory, http://www.ece.msstate.edu/hvl/geninfo.html , Dept of Electrical and Computer Engineering, Mississippi State University, MS, USA,


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MSU ECE 4512 - Switching Power Supply

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