ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 1 ME 4210: Manufacturing Processes and Engineering Prof. Jonathan Colton School of Mechanical Engineering Georgia Institute of Technology ver.2ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 2 My Goal • For you to learn, rather than cover the entire syllabus.ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 3 Outline • Contact details • Course mechanics / requirements • Introductory remarks • Strategies for answering questions and studyingME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 4 Contact Details • Prof. Jonathan Colton – Room: MARC 434 – E-mail: jcolton(at)gatech.edu – Tel: 404-894-7407 – Office hours: Tu Th 1:00 – 2:30 pmME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 5 Class Lectures • Tu Th 10:00 – 11:45 am, MRDC 2404ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 6 Websites • Most material posted to http://www.me.gatech.edu/jonathan.colton/me4210/ • Movies and other selected material will be posted to T-square website • ALL materials will be posted to the website, basically nothing will be handed out in class.ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 7 Course readings • Class slides – on website • Class notes – my textbook – ME 6222 notes and slides on website • Textbook (not required) – Manufacturing Processes for Engineering Materials – Kalpakjian & Schmid • Latest edition • International edition acceptable (but you will need to make sure the homework problems are in the correct units)ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 8 Course Requirements • Assignments (10%) – May be performed in groups of up to three – Hand in one assignment with all names • Tests (50%) – 2 @ 25% each – Each test is 90 minutes long – One page of student prepared notes allowed • Final examination (40%) – Comprehensive, during finals weekAssignments • All assignments are due at the beginning of class in hard copy form. • If you are traveling, hand in early or email PDF. ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 9ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 10 Prerequisites • Def. Bods. – COE 3001 • Thermodynamics – ME 3322 • Heat Transfer – ME 3345 • Fluids – ME 3340 • Economics - ISyE 3025 • Statistics - MATH/ISyE 3770ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 11 Where does this course fit into the curriculum? • ME 4182 – Capstone Design – Design integrative course • ME 4053 – Mechanical Engineering Systems Laboratory – Laboratory experiment integrative course • ME 4210 – Manufacturing Processes and Engineering – Analysis integrative courseME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 12 What is the point of this course? • To be able to model and analyze various manufacturing processes.ME 4210 Outcome 1: To teach students to perform mathematical analyses of conventional and non-traditional manufacturing processes • 1.1 - Students will demonstrate the ability to break down manufacturing processes for analysis. • 1.2 - Students will demonstrate the ability to identify known and unknown parameters including initial and boundary conditions for major manufacturing processes. • 1.3 - Students will demonstrate the ability to draw clear and appropriate free body diagrams and control volumes of select manufacturing processes. • 1.4 - Students will demonstrate the ability to apply the fundamental principles from prerequisite courses in mechanics, materials and thermo-fluids to analyze manufacturing processes. ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 13ME 4210 Outcome 2: To teach students to integrate core mechanical engineering principles to design manufacturing processes and systems • 2.1 - Students will demonstrate the ability to integrate the relevant core principles in mechanical engineering (mechanics, materials and thermo-fluids) to solve problems in manufacturing. • 2.2 - Students will demonstrate the ability to carry out manufacturing process design based on first principles ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 14ME 4210 Outcome 3: To train students to interpret product requirements, manufacturing process capability data and apply them to select and/or synthesize suitable manufacturing process(es) • 3.1 - Students will demonstrate knowledge of process capabilities of major manufacturing processes. • 3.2 - Students will demonstrate the ability to make use of process capability information to select and/or synthesize manufacturing processes and systems. ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 15ME 4210 Outcome 4: To teach students basic process optimization techniques • 4.1 Students will demonstrate an understanding of the role of economic considerations in manufacturing process selection and optimization. • 4.2 Students will demonstrate the ability to perform simple cost and time based process optimization for select manufacturing processes. ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 16ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 17 Topics • Casting • Deformation processing – forging – drawing • Metal bending • Machining • Machine Guarding • Non-traditional processing • Joining • Polymer Processing – injection molding – extrusion • Composites Processing • Microelectronics and MEMS • Powder Processing • Rapid PrototypingME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 18 Penalty for cell phone ring - Donuts for the classME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 19 After class has begun, please enter or exit quietly.20 And how to studyBloom’s Taxonomy of Educational Objectives • Knowledge • Comprehension • Application • Analysis • Synthesis • Evaluation ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2011 21Knowledge • Lower-order Cognitive Skill (LOCS) • Identify, recall, list,