Locomotive and Carriage ConstructionConstructionNational Railway MuseumYkE l dYork, Englandver. 1ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20091Video clips from NRMp• Locomotive Construction (1938)18 i t–18 minutes• Carriage Construction (1933)– 13 minutesME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20092Things to notice:• Manufacturing operations•Automation / Integration / Teamwork /•Automation / Integration / Teamwork / Coordination Hdtl d i t•Hand tools and equipment• Skill levels• Materials•ClothingClothing• Safety equipmentME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20093Manufacturing Operations (1)gp ()• Oxy-coal gas cutting–hydrogen methane and• ForgingDrop hammerhydrogen, methane, and carbon monoxide• Slotting / Shaping–Drop hammer– Hydraulic press–Hand hammer• Drilling• Sand castingHand hammer– Heading / cutting of rivets• Pneumatic chiseling• Milling• Hydraulic pressing• Sheet metal bendingg•Boring• Turning• Burnishing / grindingME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20094gManufacturing Operations (2)• Thermal expansion / It f• BlacksmithingAblInterference•Sawing•Assembly– RivetingScrewing• Broaching •Sewing–Screwing– Bolting–Nailing• Crocheting• PaintingNailing– Manual jigs–Cranes• Polishing– WeldingME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20095Automation• Oxy-coal gas cutting•Multiple head drilling•Multiple head drilling• Boring• Sawmill• Rivet formingg• Most operations done manually–e g no forms in wood milling operatione.g., no forms in wood milling operation– Forging of connecting rod•Used gravityME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20096•Used gravityHand ToolsHand Tools• HammersD ill• Paint sprayers•Drills• ScrewdriversPtihil• Paint brushes• Putty knives•Pneumatic chisels• Pneumatic riveters•Wrenches• Crow bars • Crocheting tools•Wrenches• Tongs•Cutting torch• Polishing rags• Grinder/burnisher•Cutting torch• Calipers• ShovelME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20097Skill Levels• Very high - craftsman level–Made the operations look easyMade the operations look easy– engineer, mold making, machining, joining•Middle•Middle– sewing, assembling, cutting• Low– transporting, hammering• High teamwork level•High coordination level-teamworkME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20098High coordination level teamworkMaterialsMaterials• Steel plate • Paint• Steel sheet• Cast iron• Putty • Transfer labels• Copper• Aluminum foil•Glass• Fabrics• Wood•Leather• Yarns•Copper wireLeather• ClothCopper wireME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 20099Clothingg• Wool pants•Wool coats•Wool coats• Waist coatsHt /•Hats / caps• Jump suitsD•Dresses•Ties• Collar-less shirtsME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200910Safety Equipmentyqp• Glasses with pneumatic chisels• Glasses with oxy-acetylene torches• Leather aprons in Blacksmith shoppp• Shop coats in sewing / crocheting / buffingbuffing• Eye / hair / breathing protection in paint shopshopME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200911Summaryy• Highly skilled work force / craftsmenLfli•Large amount of manual operations• Some automation• Women at factory•Low level of safety equipmentLow level of safety equipment• High level of teamwork / coordinationLiti i tt•Logistics very importantME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200912Steam Engine OperationSteam Engine OperationME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200913Steam Engine Operation –Drive MechanismME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200914Steam Engine Operation –Fire Tube BoilerME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200915Steam Engine Operation –Water Tube BoilerWater Tube BoilerME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 200916ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT
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