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Production
creation of goods and services
Operations Management
set of activities that create value in the form of goods and services by transforming inputs into outputs
Supply chain
-global network of organizations that supply a firm with goods and services -members collaborate to achieve high levels of customer satisfaction, efficiency, and competitive advantage
Business functions of OM
-responsible for planning, coordinating, and controlling the resources needed to produce a company's products and services
Why study OM?
1)one of 3 major functions of an organization 2)need to know how goods and services are produced 3)want to understand what operations managers do 4) $ part of an organization
What Operations Managers Do
Basic Management Functions: Planning, organizing, staffing, staffing, leading, controlling
Productivity
Productivity=units produced/input used -measure of process improvement -rep. output relative to input -only through productivity increases can our standard of living improve
Labor Productivity
P=Units/labor hours
Multi-factor productivity
P=output/labor+Material+Energy+capital+miscll. -also known as total factor productivity -outputs and inputs often expressed in $
Difference between goods and services
Goods-tangible services-intangible
Productivity Variables
Labor-10% annual increase Captial- 38% annual increase Management- 52% annual increase
Key Variables for Improved Labor Productivity
-education -diet -social overhead -maintaining and enhancing skills in midst of rapidly changing technology and knowlege
Management
ensures labor and capital are effectively used to increase productivity -use of knowledge -application of technologies -knowledge societies -difficult challenge
Productivity in the Service Sector
-labor intensive, unique individual attributes or desires, intellectual tasks preformed by professionals, difficult to mechanize and automate, difficult to evaluate for quality
Challenges in OM
-global focus, supply chain partnering, sustainability, rapid product development, mass customization, JIT performance, empowered employees
Reasons to Globalize
improve supply chain, reduce costs,improve operations, understand markets, improve products, attract and retain global talent
How does Globalization reduce costs?
foreign locations with lower wage rates can lower direct and indirect costs
Maquiladoras
Mexican factories located along the US border that receive preferential tariff treatment
WTO
an internal organization that promotes world trade by lowering barriers to the free flow of goods across borders
NAFTA
Free trade agreement b/w Canada, Mexico, and the US
European Trade Union
A European trade group that has 27 member states
Ergonomic competence
Scandinavian- how your body responds to an enviorment
How does globalization improve operations?
-remains open to the free flow of ideas-ex:GM & Jap auto manufacturer
Improving the supply chain
-locating facilities closer to unique resources (Auto-CA, Athl. Shoe-China, Perfume-France)
Attract and retain global talent
-offer better employment opportunities -better growth opportunities and insulation against unemployment -relocate unneeded personnel to more prosperous locations
Provide Better Goods and Services
-objective and subjective characteristics of goods and services -on-time deliveries -cultural variables -improved customer service
Cultural and Ethical Issues
-cultures can be quite different& attitudes can be quite different towards punctuality, thievery, lunch breaks, bribery, environment, child labor, and intellectual property
UnderstandingMarkets
interacting with foreign customers cans suppliers can lead to new opportunites -cell phone design from Europe -Cell Phone fads from Japan -Extend the product life cycle
Mission
the purpose or rationale for an organization's existence
strategy
how an organization expects to achieve its mission and goals
Factors affecting Mission
Philosophy and values, environment, profitability and growth, public image>Benefit to society
Competing on Cost
Provide the maximum value as perceived by customer. Does not Imply low quality. Ex-Wal-Mart, SW, Franz Colruyt
Strategy
Action Plan to achieve mission. Functional areas have strategies exploit opportunities & strengths, neutralize threats, and avoid weaknesses
Competing on Response
Flexibility and reliability
Flexibility
matching market changes in design innovation and volumes -way of life at HP
Reliability
meeting schedules -German machine industry
Timeliness
quickness in design, production and delivery -Johnson Electric, Pizza Hut, Motorola
Strategies for Competitive Advantage
Differentiation, cost leadership, rapid response
Porter's Five Forces Model
Rivalry, Threat of Substitutes, Buyer Power, Supplier Power, Barriers to entry
value chain
-a way to identify this elements in the product/service supply chain that uniquely add value
Key Success Factors
Activities or factors that are key to achieving competitive advantage
Core Competencies
a set of skills, talents, and capabilities in which a firm is particularly strong
Product Life Cycle
Introduction,growth,maturity,decline
Introduction
Company Strategy: best period to increase MS, R&D engineering is critical OM Strategy: Product Design and development critical, frequent product improvements and options, increase capacity, frequent and process design changes, short production runs, high production costs, limited models,…
Growth
Company Strategy-Practical Change price or quality image, strengthen niche OM Strategy- forecasting critical, product and process reliability, competitive product improvement options, increase capacity, shift towards product foci, enhance distribution
Maturity
Company Strategy- Poor time to change image or price or quality, competitive costs become critical, defend market position OM Strategy- Standardization, less rapid product changes, optimum capacity, increasing stability of process, long production runs, product improvement, cost cutting
Decline
Company Strategy: cost control critical OM Strategy: Little product differentiation, cost minimizing, overcapacity in the industry, prune line to eliminate items not returning good margin, reduce capacity
Outsourcing
procuring from external sources services or products that are normally part of an organization
Rating Outsourcing Providers
-insufficient analysis most common reason for failure -factor rating method -points and weights assigned for each factor to each
International Business
a firm engages in cross-border transactions
Multinational Corporation
firm has extensive involvement in international business owning or controlling facilities in more than one country
International strategy
a strategy in which global markets are penetrating using exports and licenses with little local responsiveness
multi-domestic strategy
a strategy in which operating decisions are decentralized to each country to enhance local responsiveness
Global Strategy
a strategy in which operating desisions are decentralized to each country to enhance local responsiveness
Process Strategies
how to produce a product or provide services that meets or exceeds customer requirements and meets cost and managerial goals
Process Focus
-specific activities or processes -general purpose equipment and skilled personnel -high degree of product utilization -high costs and low equipment utilization -example- arnold palmer hospital
Repetitive focus
- medium volume, medium variety- assembly lines - use of modules allow some customization (parts and assemblies made previously) - ex: Harley-Davidson
Engineering Drawing
shows dimensions, tolerances, and materials shows codes for group technologies
Bill of Material
lists components, quantities, and where used. Shows product structure
purchasing a firm
speeds development issues concern the fit b/w the acquired organization and product of the host
Joint Ventures
both organizations learn risks are shared
Alliances
cooperative agreements b/w independent organizations ex- regal marines- alliance of boat companies
Route Sheet
lists the operations and times req. to produce a component
Robust Design
Product is designed so that small variations do not adversely affect the product. Lower cost and higher quality
Team Approach
cross-functional-representatives from all disciplines or functions product development design for manufacturability teams, value engineering teams
"whole organization" approach
no organizational divisions-Japanese
computer-aided manufacturing (CAM)
uses stored data regarding various products to provide instructions for automated production equipment.
Virtual Reality Technology
A computer-based technology that provides an interaction, three-dimensional learning experience. allows people to see the finished design before a physical model is built very effective in large-scale designs such as plant layout
Computer-aided design
-using computers to design products and prepare engineering documentation -shorter development cycles, improved accuracy, lower costs -information and designs can be deployed worldwide
Value Analysis
focuses on design improvement during production seeks improvements leading either to a better product or a product which can be produced more economically with less environmental impact
Modular Design
-products designed in easily segmented components -adds flexibility to both production and marketing -improved ability to satisfy customer requirements

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