ReliabilityReliability: DefinitionFactors Impacting ReliabilityProduct Life CycleMeasures of ReliabilityTime-Dependent PerformanceSlide 7System ReliabilitySlide 9Redundant Systems ReliabilityReliability ProgramsSlide 12ReliabilityA. A. ElimamReliability: DefinitionThe ability of a product to perform its intended function over a period of time and under prescribed environmental conditionsFactors Impacting Reliability Initial design Complexity of design Manufacturing process Handling during shipping Environment of use Its end userProduct Life Cycle Early Failure (infant Mortality) : Exponential Chance Failure Wear-out: As the product agesMeasures of Reliability Failure-terminated testsWhen a predetermined number of failures occur in sample Time-terminated tests when an established number of hours is reached.Time-Dependent Performance Mean Life Mean Time between Failures Mean Time to Failures (non-repairable systems) Availability = mean time to failure (MTTF) MTTF + mean time to repairTime-Dependent Performance Failure rates = # of Failures observed sum of test times or cycles Average Life =sum of test times or cycles# of Failures observedSystem Reliability System in series exists only if its functioning depends on that of ALL its parts Rs = r1 . r2 . r3 . . . . .rn Rs = reliability of series system ri = reliability of component i n = number of parts in systemSystem Reliability Parallel System in able to function if at least one of its components is functioning Rp = 1- (1-r1) . (1-r2 ). . . .(1- rn) Rp = reliability of parallel systemRedundant Systems Reliability Backup/spare components used if primary comp. fails Rb = r1 + rb (1- r1) Rb =reliability of backup systemr1 =reliability of primary comp.rb =reliability of backup comp.Reliability Programs The entire system The humans in the system Maintenance of the system Simplicity Redundant & fail-safe featuresReliability Programs Manufacturing methods and purchasing requirements Maintenance of complete product or system performance records
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