Chemical Inventory Management - What WorksWhy Chemical Inventory Management?Chemical Life-Cycle CostsApproachesAutomated Chemical Inventory Management and Waste TrackingChemical Inventory ManagementFunctionality of Automated SystemsList-based Chemical ReportingPerformance-based ReportingStanford University System RequirementsExamples of Commercial SystemsEnvironmental Purchasing ProgramClosing ThoughtsChemical Inventory Management - What WorksLeigh Leonard, PRIZIM Inc.Why Chemical Inventory Management?The need to maintain an indefinite supply of chemical stocks is passéWhy?Right-sizeRight-size your chemical inventory to:Free up valuable shelf, cabinet, and fume hood spaceImprove productivity through labor savingsReduce likelihood of serious spills and chemical exposuresChemical Life-Cycle CostsEH&SEmergency PreparednessPurchase CostProcurement InspectionInventoryDeliveryUseCollection & Disposal9%6%27%11%5%8%5%8%21%“Studies show that for every dollar spent on chemicals, between $1 and $10 is spent managing those chemicals.”Chemical Strategies PartnershipUsed with permission from Tony Diamantidis, Chemical Safety Software“Studies show that for every dollar spent on chemicals, between $1 and $10 is spent managing those chemicals.”Chemical Strategies PartnershipUsed with permission from Tony Diamantidis, Chemical Safety SoftwareApproachesFront-end Inventory Control:Passive – monitoring of what comes in without restrictionActive – point of purchase check point or approval requiredChemical inventory management policyAutomated Chemical InventoryManagement and Waste TrackingImproves chemical stock utilization and makes cost allocation easierComponents:Inventory management (spreadsheet or database)BarcodingWaste trackingChemical Inventory ManagementBack-end inventory management:Identify and earmark usable excess stocksFind either internal or external usersIssues: MSDS, liability, information disseminationChemicals for redistribution at UW-MadisonFunctionality of Automated SystemsLink chemical to spaces within facility/buildingIdentify control areas/spaces within buildingLaboratory design tie-inSecurity tie-inAllow users to share chemical productsEase of tracking and reportingList-based Chemical ReportingIdentity of specific materialIdentity and cumulative quantityIdentify, cumulative quantity and spatial differentiationPerformance-based ReportingReport by hazard categoryReport by hazard category and quantityReport by hazard category, quantity and spatial distributionReport cumulative total quantity by physical state, hazard category, cumulative quantity and spatial distributionStanford University System RequirementsProvide value to the core business usergenerate compliance data as a by-product of conducting core businessAllow flexible implementation and maintenanceAdaptable to new regulatory requirementsSustainable and scalable for the long-termIntegrate with purchasing and space management systemsExamples of Commercial SystemsChemTracker ConsortiumCollege and university-focused system developed by Stanford UniversityVertereMaterials Compliance Solutions by AtrionEnvironmental Purchasing ProgramCan tie together with chemical inventory managementOrganized approach to proactively purchase environmentally preferable productsRecycled content materials – examples?Environmentally friendly productsSafer productsSustainable contractingClosing ThoughtsChemical inventory management system does not have to be fancy to be useful – a simple spreadsheet can go a long wayMost effective if used within a policy frameworkPurchase chemicals commensurate with normal use rates (e.g., one to two semesters)Approved chemical products listStandardize and share stocks – within departments, between
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